High-Quality Bicycle Safety Helmet with Integrated LED Light – Wholesale

This helmet combines impact‑absorbing EPS foam with a hard‑shell exterior and a sealed LED lighting system, providing visible warning for cyclists in low‑light conditions while meeting common safety standards.

Technical Overview

The helmet’s outer shell is molded from UV‑stabilized ABS, offering a typical impact resistance of ≥250 J as measured by the EN 1078 drop‑test.

The inner liner uses expanded polystyrene (EPS) with a typical density range of 20‑25 kg/m³, selected to limit peak acceleration to under 250 g during a 2 m/s impact.

Integrated LED modules are positioned on the rear and sides, each typically delivering a luminous intensity of 15 cd at a 30° viewing angle, powered by a rechargeable 3.7 V lithium‑polymer cell that typically provides up to 8 hours of continuous flashing at 1 Hz.

Materials and Construction

The shell is fabricated via injection molding, allowing a typical uniform wall thickness of 2.0 mm and incorporating vent channels that reduce internal temperature rise by approximately 4 °C under 30 min of solar exposure.

Retention is achieved through an adjustable nylon strap with a quick‑release buckle typically rated for a tensile load of 2 kN, and the LED wiring is encapsulated in silicone over‑mold to achieve an IP‑65 rating against dust and water jets.

Key Performance Characteristics

Applications

In dense urban environments, cyclists benefit from increased rear visibility; the LED’s steady or flashing modes improve detection distance by approximately 30 % compared with reflective tape alone, reducing the likelihood of rear‑end collisions during night‑time trips.

Fleet operators of delivery e‑bikes or municipal bike‑share programs specify helmets with integrated lighting to simplify rider equipment, eliminate separate light mounts, and ensure consistent compliance with local visibility regulations.

Quality Assurance and Testing

Each production lot undergoes random sampling for impact performance according to EN 1078, with acceptance criteria set at a peak headform acceleration typically below 250 g.

LED modules are cycled through typically 500 hours of continuous operation at 25 °C to verify lumen maintenance typically above 70 % of initial output.

Water‑resistance validation follows IEC 60529 IP‑65 testing, where helmets are subjected to a 12.5 L/min water jet from a 3 m distance for 3 minutes; post‑test inspection confirms no ingress into the electronic compartment.

Customization Options

• Shell color: matte black, white, high‑visibility yellow, or custom Pantone match.
• Logo placement: front vent area, side straps, or rear LED housing via pad printing or heat transfer.
• LED mode selection: steady, flashing (1 Hz), or programmable pattern via optional micro‑controller.
• Battery capacity upgrade: typically 500 mAh for up to 12 hours of operation.
• Retention system: optional magnetic quick‑release or adjustable ratchet strap.

Packaging and Logistics

Helmets are packed in single‑wall corrugated cartons with interior EPS trays that immobilize each unit, limiting movement during transit. A typical pallet configuration holds 48 cartons (96 units) and is stretch‑wrapped to protect against moisture and dust.

Frequently Asked Questions

Contact for Wholesale Inquiry

To discuss pricing, lead times, or specific customization needs, please reach out to our sales team.