Private Label Magnetic Goggles Bicycle Safety Helmet

This helmet integrates a detachable magnetic goggle system designed for cyclists who require rapid eye protection without compromising head safety. The magnetic coupling allows the goggle to be secured or released in under one second, facilitating quick adaptation to changing light conditions or debris exposure.

Key Technical Characteristics

The helmet shell is manufactured from injection‑molded ABS with a nominal thickness of 2.0 mm, providing an impact resistance rating that meets EN 1078 standards. The internal EPS liner has a density of 20 kg/m³ and a thickness of 25 mm, calibrated to absorb kinetic energy up to 150 J at a peak acceleration of 250 g.

The magnetic goggle interface uses neodymium disc magnets (grade N35) with a pull force of approximately 12 N per magnet, arranged in a circular array of six units to ensure uniform holding strength while allowing a shear release angle of 15° before detachment.

Specification Table

Materials and Construction

The ABS shell is formulated with a melt flow index of 22 g/10 min, ensuring consistent wall thickness during molding. The EPS liner is produced via bead expansion, achieving a closed‑cell structure that limits water absorption to less than 0.5 % by volume after 24 h immersion.

• Shell thickness tolerance: ±0.15 mm
• Liner compression set: <5 % after 50 % strain for 24 h
• Magnet coating: nickel‑copper‑nickel to resist corrosion
• Retention system: polypropylene webbing with adjustable cam buckles

Magnetic Goggle Integration

Each magnet is recessed into a polymer pocket that aligns with a complementary steel plate embedded in the goggle frame. The magnetic flux density at the interface measures roughly 0.35 T, sufficient to overcome typical wind drag forces of up to 5 N encountered at 30 km/h.

The goggle lens is made from polycarbonate with a hardness rating of H‑scale 90 and an anti‑fog coating that reduces surface energy to <20 mN/m, maintaining visibility under humid conditions.

Customization Options

Private label customers can specify shell color, graphic placement, magnet array configuration, and goggle tint. All modifications are subject to tooling feasibility and minimum order quantities.

• Shell colors: Pantone‑matched solids or metallic finishes
• Graphics: silk‑screen, pad‑print, or in‑mold labeling
• Magnet quantity: 4 to 8 units, adjustable holding force
• Goggle tint: clear, amber, gray, or photochromic
• Retention system: quick‑release or ratchet buckles

Applications in Cycling Safety

Road cyclists benefit from the ability to swap goggles when transitioning from shaded tunnels to bright open sections, reducing the need to stop and adjust separate eyewear. Mountain bike riders gain protection against low‑hanging branches and debris while maintaining a secure fit during rough terrain impacts.

Commuter users in urban environments appreciate the rapid deployment of the goggle shield against rain spray and particulate matter, which helps maintain visual acuity without compromising helmet ventilation.

Quality Assurance and Testing

Each production lot undergoes dimensional inspection of shell thickness (±0.1 mm), magnet pull‑force verification (≥10 N per unit), and impact absorption testing on a calibrated drop tower. Visual inspection checks for flash, surface blemishes, and proper alignment of magnetic recesses.

Documentation includes a material certificate of conformity, test reports per EN 1078, and a traceability lot number laser‑etched on the inner shell.

Frequently Asked Questions

Request a Quote

To discuss private label requirements, provide your specifications, or request a sample unit, please reach out to our technical sales team.